Fruit Pulps & Concentrates

Pulp, Fruit concentrate is obtained after evaporating water from Fruit pulp. The water is evaporated by treating pulp under vacuum at 0 deg Celsius. The yield in concentrate in more when compared to pulp. The yield differs according to fruit, in case of mango 2 kg of pulp yields 1 kg of concentrate.

Packing

All the pulp is aseptically filled into multi valve aseptic bags, which is turn is packed in laminated aluminum foil or metallized polymer. The net content in each bag will vary as per the brix difference of the fruit. The filled bags are placed in painted MS drums and sealed. Each drum is made using a twenty gauge mild steel.

The drums are placed singly on the floor of the container. As per customer specification, four drums can also be held by a wooden palette made out of scrap wood. While this would incur a marginal increase in the cost of packaging, it makes it easy to lift the drums using a forklift. Twenty paletters are packed in one container. Total quantity in a 20 container is approx. 17.2 metric tons.

The drums are placed singly on the floor of the container. As per customer specification, four drums can also be held by a wooden palette made out of scrap wood. While this would incur a marginal increase in the cost of packaging.

Fruit Pulp (Quantity per Bag)
Mango (Raspuri, Totapuri) 215 Kgs (474 pounds per 55 US gallons)
Guava (White & Pink) 210 Kgs (463 pounds per 54 US gallons)
Grape (Blue & Black) 210 Kgs (463 pounds per 54 US gallons)
Papaya 210 Kgs (463 pounds per 54 US gallons)
Pineapple 210 Kgs (463 pounds per 54 US gallons)

Besides aseptic bags, the products are also packed in this, in the case of aseptic bag packing, the ingredients are heated and then cooled before packing. This helps in retaining the color and flavor. While in the case of tin/can packing, the ingredients are heated and packed in hot conditions.

Tin Packing Configuration
Kgs per Tin 3.1
Tins per Carton 6
Cartons per Container 1000
Fruit Concentration
Mango (Raspuri, Totapuri) 228 Kgs (502 pounds per 58.2 US gallons)
Guava (White & Pink) 224 Kgs (493 pounds per 57 US gallons)
Grape (Blue & Black) 224 Kgs (493 pounds per 57 US gallons)
Red Papaya 220 Kgs (485 pounds per 57 US gallons
Pineapple Juice Con 220 Kgs (485 pounds per 57 US gallons)
Tomato Paste 228 Kgs (502 pounds per 57 US gallons)